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Voltage Drop and Extension Cord Calculator for a Garage Shop

A 15 A table saw on a 50 ft, 14 gauge extension cord loses about 4.7 V on 120V, 3.9 percent, which is more than the 3 percent planning limit and starves the motor. Moving to 12 gauge cuts it to 2.5 percent; 10 gauge to 1.6 percent. Voltage drop equals 2 x 12.9 x amps x one-way feet divided by the wire circular mils.

Voltage drop and cordsUpdates as you type

3.9 percent drop, too much

Volts lost
4.7 V of 120 V
Voltage at the tool
115.3 V
Smallest gauge under 3 percent
12 AWG
Ampacity check for 14 AWG
Within the 15 A rating

Formula: drop = 2 x 12.9 x amps x one-way feet / circular mils (NEC Chapter 9 Table 8 values). The 3 percent figure is the NEC 210.19 informational note for a branch circuit. A motor on a long, thin cord runs hot and wears out; shorten the cord before you thicken the plan.

Heavy cords and reels

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Why a long cord hurts a motor

Wire has resistance. The longer and thinner the cord, the more voltage disappears before the motor gets it. A motor that sees low voltage draws more current to make the same power, runs hotter and wears out faster. Planning guidance keeps the drop under 3 percent, which is 3.6 V on a 120V circuit. The formula is drop = 2 x 12.9 x amps x one-way feet / circular mils, where 12.9 is the resistivity of copper in ohm-circular-mils per foot.

Cord gauge in practice

GaugeAmpacity15 A, 50 ft drop at 120V
16 AWG13 Aover 6 percent, over its rating
14 AWG15 A3.9 percent
12 AWG20 A2.5 percent
10 AWG30 A1.6 percent

For a table saw or a planer that is the difference between a cord that merely works and a cord that is right.

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Frequently asked questions

What gauge extension cord for a table saw?

A 15 A saw on 50 ft of 12 AWG cord loses about 2.5 percent at 120V, within the 3 percent planning limit. 14 AWG loses about 3.9 percent, and 16 AWG is under-rated for the current. For anything over 50 ft use 10 AWG or add an outlet.

Does 240V reduce voltage drop?

The drop in volts is the same for the same current, but 240V loads draw half the current for the same power, and the percentage is measured against 240V. A 240V motor on the same cord has about a quarter of the percentage drop.

Is 3 percent a code limit?

No. It is an informational note in NEC 210.19(A), a recommendation for branch circuits, and a good planning limit for motors.

This page is researched guidance, not professional electrical, engineering or safety advice. Circuits, loads and clearances depend on your house, your service and your town: have a licensed electrician confirm any wiring, and check local code and each manufacturer's manual before you act.