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Sizing

What size air compressor for a full auto shop

For a full auto shop (impact, ratchet, die grinder, sander, cut-off tool and blow gun together) plan on 19.3 CFM at 90 PSI after a 30 percent margin: an 80 gallon or larger, 240V, 5 HP compressor. That means a 35 A, 240V circuit with 8 AWG copper for a motor in the 3 to 5 HP class.

The air budget for this work

Tool air use at 90 PSI
ToolCFMDutyAverage CFM
1/2 in impact wrench425 percent1.0
3/8 in air ratchet325 percent0.8
Die grinder4100 percent4.0
Dual-action sander6100 percent6.0
Cut-off tool550 percent2.5
Blow gun2.525 percent0.6

Average draw is 14.9 CFM and peak is 24.5 CFM. Because one of these tools runs continuously (6 CFM), the requirement is set by that tool rather than by the average, then increased 30 percent for wear and cold-day losses. The figures are typical published values: use the CFM printed on your own tool, and compare it with the compressor's CFM at 90 PSI, never its peak horsepower or tank size.

This is too much air for a 15 A household circuit, so the compressor wants 240V and a circuit your electrician confirms before you buy. Quiet, oil-free models are worth their price in an attached garage.

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Amazon and Grizzly, side by side

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Compressor by kind of work: the other answers

Frequently asked questions

Is a 6 gallon pancake compressor enough for a full auto shop?

A 6 gallon pancake compressor delivers a few CFM at 90 PSI. For a full auto shop the requirement here is 19.3 CFM, so a pancake unit is undersized.

This page is researched guidance, not professional electrical, engineering or safety advice. Circuits, loads and clearances depend on your house, your service and your town: have a licensed electrician confirm any wiring, and check local code and each manufacturer's manual before you act.